rapid tooling

Parts delivered as quickly as possible

Rapid tooling is based on the structural characteristics of parts and the number of parts required by customers. It adopts a variety of composite mold technologies that are low in cost and capable of rapid production. Before mass production, rapid tooling is manufactured to carry out hundreds or even thousands of parts. This is a very useful step for design optimization, functional testing, or pre-production verification.

Advantages of rapid tooling

Delivery speed:Due to the faster manufacturing speed of rapid tooling, the production cycle of products is shorter.This is especially useful for deadline-sensitive, low-volume production needs.

Cost-effectiveness:For projects with a small number of products, choosing a suitable rapid mold manufacturing method can greatly reduce production costs, advance product launch time, and help customers improve their competitiveness.

reduce risk:For complex projects, small batch trial production through rapid tooling can greatly reduce product development risks.

Advantages of Xin Yecheng Rapid Tooling Manufacturing

Help customers provide cost-effective mold solutions

√ With technical experience in CNC machining, EDM machining and surface treatment, he is good at rapid tooling and small batch production.
ISOInternational quality management system, self-owned factory, can undertake all kinds of difficult prototypes.
Fast delivery capability, nearly 20 years of experience accumulated team service 5680+ customers.
A one-stop solution to help you speed up pre-production testing and verification, shorten the gap with production, put into production with a more complete design, and enter the market faster.

Common applications of rapid tooling

small batch production

Small batch production refers to a rapid production method before full-scale production. It generally involves the production range of 100-100K parts. It does not require investment in expensive production tools, but it can reduce risks, make designs flexible, shorten time-to-market, and Create opportunities to save production costs.In addition, low-volume production also provides agility and quick turnaround for on-demand manufacturing in the supply chain.

Fixture

Reduce development cycles from months to weeks.Leveraging the flexibility of rapid tooling and low-volume production, lightweight alignment tools and robust fixtures can be custom manufactured for faster, more efficient, and more profitable operations.

Product trial production

A small amount of trial production can test the quality of the product, check the appearance and actual use effect, evaluate the value of the product, and save costs at the same time.

Functional prototype testing

Applied to simulate the functional prototype of the final product

Structural prototype is the most basic working model built to verify product design. It is an integral part of the process of assembly, testing, experimentation and market research. It helps to evaluate design, material, strength, tolerance, assembly, working mechanism and manufacturability.
Structural prototypes made with the help of a variety of prototyping techniques and engineering-grade materials are an alternative to finished products, allowing you to inspect and test the form, fit and function of components in rigorous work scenarios, helping to prove and refine your designs.

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common problem

Q What type of surface treatment does Xinyecheng provide?

A We offer a variety of finishing services to achieve almost any look and feel for your parts.We provide care for metal, texturing for injection mold tooling, metal and plastic painting, and more.

When should I choose vacuum casting services?

vacuum castingMolding is a method of producing high-quality prototypes or low volumes formed from inexpensive silicone molds.Copies made in this way show good surface detail and fidelity to the original model.
When should I choose CNC machining services?

1. Machined parts have the true properties of the material you choose.Our process allows you to machine parts from solid plastic blocks and metal blocks in the same time frame.

2. We mill and turn parts quickly.Typical quantities are one to 200 pieces and manufacturing time is 1 to 3 working days.We offer product developer parts machined from engineering-grade materials suitable for functional testing or end-use applications.

3. CNC machining is more expensive than plastic 3D printing, but the most viable option for metal vision prototyping given the high cost of metal 3D printing and metal casting.
What kind of tolerances can be achieved in production and processing?

There is no given set of tolerances that works for all processes and materials.In each case, the final tolerance on your part will depend on a number of factors, including but not limited to:

1. Part size/design geometry/number, type and size

2. Material/Surface Finish/Manufacturing Process

3. Once your order is confirmed, we will review your design and provide a design for manufacturing review, pointing out any areas where the required tolerances may not be achieved.It's helpful if you can specify which areas of the design have critical tolerances of necessity, and that can be modified slightly if necessary to reduce the time and cost involved.Here are some general tolerance guidelines:

4. General tolerances for CNC machining in metals and plastics

5. Plastic injection resistance

6. The general tolerance of metal 3D printing is +/- 0.5mm

7. Expect +/- 0.15% shrinkage for vacuum casting

8. All manufacturing and technical specifications need to be clearly specified in 2D drawings in order to proceed.

Q What type of surface treatment does Xinyecheng provide?

When should I choose vacuum casting services?

When should I choose CNC machining services?

What kind of tolerances can be achieved in production and processing?

Craft classification

Industry application

quick understanding

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